Posts tagged: cutting

Plasma Cutters Hypertherm

plasma cutters hypertherm


Hypertherm H-601 plasma cutter with PAC 500 Torch works


Hypertherm H-601 plasma cutter with PAC 500 Torch works


$4,999.00


Hypertherm Powermax 1650 Plasma Cutter - New 059275


Hypertherm Powermax 1650 Plasma Cutter – New 059275


$3,999.00


Hypertherm Powermax 1650 Plasma Cutter HYP059275 NEW!!


Hypertherm Powermax 1650 Plasma Cutter HYP059275 NEW!!


$3,950.00


HYPERTHERM POWERMAX 1650 PLASMA CUTTER-NEW  (059275)


HYPERTHERM POWERMAX 1650 PLASMA CUTTER-NEW (059275)


$3,849.00


Hypertherm Powermax 1650 Plasma Cutter - New 059275


Hypertherm Powermax 1650 Plasma Cutter – New 059275


$3,825.00


Hypertherm Powermax 1250 Plasma Cutter w/ Machine Torch


Hypertherm Powermax 1250 Plasma Cutter w/ Machine Torch


$3,495.00


Hypertherm Powermax 1250 Plasma Cutter HYP087008 NEW!!!


Hypertherm Powermax 1250 Plasma Cutter HYP087008 NEW!!!


$3,100.00


Hypertherm Powermax 1250 Plasma Cutter 087008


Hypertherm Powermax 1250 Plasma Cutter 087008


$2,999.00


Hypertherm Powermax 1250 Plasma Cutter 087008


Hypertherm Powermax 1250 Plasma Cutter 087008


$2,835.00


Hypertherm Powermax 1250 Plasma Cutter 087008


Hypertherm Powermax 1250 Plasma Cutter 087008


$2,835.00


HYPERTHERM POWERMAX 1250 PLASMA CUTTER (087008) *NEW*


HYPERTHERM POWERMAX 1250 PLASMA CUTTER (087008) *NEW*


$2,825.00


Hypertherm Powermax 1000 Plasma Cutter w/ Machine Torch


Hypertherm Powermax 1000 Plasma Cutter w/ Machine Torch


$2,550.00


Hypertherm Powermax1000 Manual Plasma Cutter - 083178


Hypertherm Powermax1000 Manual Plasma Cutter – 083178


$2,499.00


Hypertherm Powermax 1000 Plasma Cutter HYP083178 NEW!!!


Hypertherm Powermax 1000 Plasma Cutter HYP083178 NEW!!!


$2,282.00


Hypertherm Powermax 1000 Plasma Cutter 083178


Hypertherm Powermax 1000 Plasma Cutter 083178


$2,185.00


Hypertherm Powermax 1000 Plasma Cutter New In Box


Hypertherm Powermax 1000 Plasma Cutter New In Box


$2,185.00


HYPERTHERM POWERMAX 1000 PLASMA CUTTER - NEW (083178)


HYPERTHERM POWERMAX 1000 PLASMA CUTTER – NEW (083178)


$2,175.00


Hypertherm Powermax 45 Plasma Cutter Mechanized 088022


Hypertherm Powermax 45 Plasma Cutter Mechanized 088022


$1,950.00


Hypertherm Powermax 45 Plasma Cutter w/ 50' Lead 088017


Hypertherm Powermax 45 Plasma Cutter w/ 50′ Lead 088017


$1,630.00


Hypertherm Powermax 45 Plasma Cutter 088016


Hypertherm Powermax 45 Plasma Cutter 088016


$1,530.00


Hypertherm Powermax 45 Plasma Cutter 088016


Hypertherm Powermax 45 Plasma Cutter 088016


$1,530.00


Hypertherm Max100 100amp Plasma Cutter cuts 1


Hypertherm Max100 100amp Plasma Cutter cuts 1″


$1,399.99


Hypertherm Powermax 600 Plasma Cutter 086031


Hypertherm Powermax 600 Plasma Cutter 086031


$1,335.00


Hypertherm Powermax 30 Deluxe Plasma Cutter 088004


Hypertherm Powermax 30 Deluxe Plasma Cutter 088004


$1,245.00


Hypertherm Powermax 30 Deluxe Plasma Cutter 088004


Hypertherm Powermax 30 Deluxe Plasma Cutter 088004


$1,245.00


Hypertherm Powermax 30 Plasma Cutter 088003


Hypertherm Powermax 30 Plasma Cutter 088003


$1,199.00


Hypertherm Powermax 30 Plasma Cutter HYP088003 NEW!!!


Hypertherm Powermax 30 Plasma Cutter HYP088003 NEW!!!


$1,105.00


Hypertherm Powermax 30 Plasma Cutter 088003 *IMPROVED*


Hypertherm Powermax 30 Plasma Cutter 088003 *IMPROVED*


$1,075.00


Hypertherm Powermax 30 Plasma Cutter 088003 *IMPROVED*


Hypertherm Powermax 30 Plasma Cutter 088003 *IMPROVED*


$1,075.00


Hypertherm 40 Amp Plasma Cutter with Torch 3Ph Shop Air


Hypertherm 40 Amp Plasma Cutter with Torch 3Ph Shop Air


$1,000.00


Hypertherm Powermax 190c Plasma Cutter HYP070783 NEW!!


Hypertherm Powermax 190c Plasma Cutter HYP070783 NEW!!


$939.24


HYPERTHERM POWERMAX 190C PLASMA CUTTER WITH AIR COMP


HYPERTHERM POWERMAX 190C PLASMA CUTTER WITH AIR COMP


$649.00


VERY NICE! HYPERTHERM PLASMA CUTTER POWERMAX 900


VERY NICE! HYPERTHERM PLASMA CUTTER POWERMAX 900


$589.99


HYPERTHERM PAC-500 WATER INJECTION PLASMA CUTTER SYSTEM


HYPERTHERM PAC-500 WATER INJECTION PLASMA CUTTER SYSTEM


$550.00


HYPERTHERM MAX 42 MAX42 PLASMA CUTTER 480V 3PH


HYPERTHERM MAX 42 MAX42 PLASMA CUTTER 480V 3PH


$499.99


Hypertherm MAX 42 Handheld Plasma Cutter *PARTS/REPAIR*


Hypertherm MAX 42 Handheld Plasma Cutter *PARTS/REPAIR*


$149.99


POWERMAX PLASMA CUTTER CONSUMABLE HYPERTHERM PARTS KIT


POWERMAX PLASMA CUTTER CONSUMABLE HYPERTHERM PARTS KIT


$119.95


Hypertherm Max1650 Plasma cutter 220037 & 220011  20PCS


Hypertherm Max1650 Plasma cutter 220037 & 220011 20PCS


$75.89


Hypertherm Max1650 Plasma cutter 220037 & 220011  20PCS


Hypertherm Max1650 Plasma cutter 220037 & 220011 20PCS


$74.00


Hypertherm MAX600/900(PAC123M/123T) Plasma Cutter 20PCS


Hypertherm MAX600/900(PAC123M/123T) Plasma Cutter 20PCS


$69.30


Plasma Cutter – Are You Ready For One? – I’ll Help You Decide

The Plasma Cutter is a GREAT tool to allow you to perform fast & precise cuts in all metals used in welding. Since the 1990’s, it has become affordable to many home users. But the Plasma Cutter is still pretty spendy for most of us. Here’s the “deal”:

1) Plasma Cutters cut virtually anything put in it’s path.
2) They produce CLEAN & PRECISE cuts
3) They can be about 10 times faster than Oxy-Acet. to cut ferrous metals.
4) They also cut STAINLESS!

But be CAREFUL!
1) You’re dealing with VERY high temperatures!
2) The voltages at the working area are higher.
3) For heavier duty units the noise level is enough to need ear-plugs.
4) Wear ALL appropriate safety gear: gloves, goggles, etc.

The “What’s it” part:
The Plasma “state of matter” happens when a gas is super-heated via an arc. When driven through the arc under pressure, it becomes “plasma”, & cuts metals like butter. Different gases may be used (including air), depending on what you’re cutting.

“The bottom line”:
1) If you HAVE the money & you will be doing LOT’S of cutting….
2) AND you NEED very clean and precise cuts…Then GET ONE!
3) BUT remember that MOST beginning & some advanced welders can’t justify the expense, NOR do they NEED one. (at least in the beginning).

Below are some comments about some of the Cutters that are available:
It’s your call, to buy or not to buy:
* As a beginner, it could probably wait.
* If you have the money & KNOW that you would eventually get one, then GET ONE NOW.
* In my recent search, the cheapest used one I saw on Craigslist was $700 ($1400 new)(Hypertherm Powermax 600).
* From a new Miller model 375 = $1400, to a Miller model 1251 = $4800 (Cuts to 1 1/4″).(via weldersource.com).
* Plus a new “Giant Tech 50D” at $465 on sale.(at plasmametalcutter.com).

Shop around, ask your buddies, then get one for YOUR needs and budget!
HAPPY CUTTING!

Taz and a Hypertherm 30 plasma cutter


Plasma Cutters Tables

plasma cutters tables


5x10 CNC Plasma Cutter Torchmate X With Water Table


5×10 CNC Plasma Cutter Torchmate X With Water Table


$19,795.00


Miller Spectrum 3080 Plasma Cutter 4' x 8' Table


Miller Spectrum 3080 Plasma Cutter 4′ x 8′ Table


$17,000.00


Plasma Table pattern cutter with 40 amp cutter


Plasma Table pattern cutter with 40 amp cutter


$3,450.00


ESAB plasma cutter ESP-200 w/ handheld & table cutters


ESAB plasma cutter ESP-200 w/ handheld & table cutters


$3,000.00


4'x8' TORCHMATE 3 CNC PLASMA CUTTER TABLE MACHINE


4′x8′ TORCHMATE 3 CNC PLASMA CUTTER TABLE MACHINE


$2,500.00


CNC Plasma/Wood Cutter Router  Drill Table 55


CNC Plasma/Wood Cutter Router Drill Table 55″inch Long


$75.00


CNC Plasma Cutters – Buying Wisely in Today’s Marketplace

Businesses are always looking to stretch every dollar and get the most from their employees. Today’s economy has employers looking for every nickel. When it comes time to make the investment in a new cnc plasma cutter, quality, durability, versatility and cost are all items that must be carefully considered. We all have choices and are looking for the best we can buy for our money.

Making a capital purchase used to be easy. Know what you are looking for, know what your purchase options are, and have an idea of what you want to spend. Today, we need to make wise decisions and know how it will effect our business plans today and for years to come.

When it comes to buying a quality plasma cutting machine, there are some important questions you need to ask:

Is it durable or heavy-duty to handle rigorous plasma cutting today and for years to come? Answer: A heavy-duty, unitized, fully-welded design is critical and provides the most stable platform for accurate plasma cutting. Being able to handle heavy plate loads (2? and more) and withstand rigorous daily usage is vital. Will you be forced to replace a low-cost plasma cutting machine before you expected to?

How important is accuracy from part to part and plate to plate? Answer: It is critical. The mounting surfaces for guides and racks should be machined in a single set-up to assure the best and highest accuracy or your parts. If your cuts are not accurate, can you afford the time, material and money to do them again?

Will it be flexible enough to handle today’s plasma cutting needs and adapt to your future needs? Answer: It is a must. A flexible design will allow for the addition of table extension and additional torches, allowing the equipment to adapt and grow with your business. Can you afford to own a one trick pony?

Is it fast enough to be productive and profitable? Answer: Digitally controlled high power AC brushless servo motors, helical rack and pinion drives, and top quality linear guides assure speed and precision. Being able to provide substantial increases in productivity due to faster response, shorter pre-flow times and tighter integration with the nesting software, is critical. Is your plasma cutting machine capable of being accurate as well as fast?

Will the manufacturer be there when I have questions or need assistance? Answer: It depends on the company. Be sure you purchase from a company that is fully committed to supporting your plasma cutting operations and has the resources to back it up. The design, construction and service of your CNC plasma cutting equipment has a direct impact on your profitability. Will you have access to on-going support for as long as you own the machine?

Businesses are all trying to save money, cut back, and reduce expenses. Sometimes, however, there is a tendency to focus on the wrong things. While you’re reducing operating and overhead costs, you can’t neglect the larger picture. Even in slow economic times, it can be a mistake to be penny wise and pound foolish.

Buying quality today is never a mistake for your tomorrows.

Homebuilt CNC Plasma Cutter and Water Table


Plasma Cutters Cnc

plasma cutters cnc


6 ' X 20 ' Y Komatsu KCR12620 CNC PLASMA CUTTER


6 ‘ X 20 ‘ Y Komatsu KCR12620 CNC PLASMA CUTTER


$169,500.00


B27863 PEDDINGHAUS FPB-500/3E CNC PUNCH & PLASMA CUTTER


B27863 PEDDINGHAUS FPB-500/3E CNC PUNCH & PLASMA CUTTER


$99,500.00


5 ' X 10 ' Y Koike PM 510 CNC PLASMA CUTTER


5 ‘ X 10 ‘ Y Koike PM 510 CNC PLASMA CUTTER


$49,500.00


13 ' X 24 ' Y L-Tec CM350 CNC PLASMA CUTTER


13 ‘ X 24 ‘ Y L-Tec CM350 CNC PLASMA CUTTER


$44,500.00


B27240 ESAB SABRE 1000 CNC PLASMA CUTTER


B27240 ESAB SABRE 1000 CNC PLASMA CUTTER


$27,500.00


Linde CM 250 100G Dual Head Plasma CNC Cutter Shape


Linde CM 250 100G Dual Head Plasma CNC Cutter Shape


$21,500.00


5 X 10 CNC Plasma Cutter


5 X 10 CNC Plasma Cutter


$21,000.00


5x10 CNC Plasma Cutter Torchmate X With Water Table


5×10 CNC Plasma Cutter Torchmate X With Water Table


$19,795.00


CNC Plasma Cutter + Lockformer Vulcan 2900 + HVAC ready


CNC Plasma Cutter + Lockformer Vulcan 2900 + HVAC ready


$18,500.00


CNC Plasma Cutter


CNC Plasma Cutter


$15,995.00


CNC ROUTER, 3D-MILLING MACHINE, Engraver Plasma CUTTER


CNC ROUTER, 3D-MILLING MACHINE, Engraver Plasma CUTTER


$9,995.00


CNC ROUTER, 3D-MILLING MACHINE, Engraver Plasma CUTTER


CNC ROUTER, 3D-MILLING MACHINE, Engraver Plasma CUTTER


$9,995.00


5x10 CNC PLASMA CUTTER ROUTER DRILL ENGRAVER GANTRY KIT


5×10 CNC PLASMA CUTTER ROUTER DRILL ENGRAVER GANTRY KIT


$8,600.00


TORCHMATE CNC PLASMA CUTTER CUTTING ROUTER ENGRAVER 4x4


TORCHMATE CNC PLASMA CUTTER CUTTING ROUTER ENGRAVER 4×4


$7,495.00


3D-CNC ROUTER/ MACHINE ENGRAVER PLASMA CUTTER Fraiseuse


3D-CNC ROUTER/ MACHINE ENGRAVER PLASMA CUTTER Fraiseuse


$5,923.00


3D-CNC ROUTER/ MACHINE ENGRAVER PLASMA CUTTER Fresadora


3D-CNC ROUTER/ MACHINE ENGRAVER PLASMA CUTTER Fresadora


$5,923.00


3D-CNC ROUTER/ MACHINE ENGRAVER PLASMA CUTTER Fraiseuse


3D-CNC ROUTER/ MACHINE ENGRAVER PLASMA CUTTER Fraiseuse


$5,923.00


3D-CNC ROUTER/ MACHINE ENGRAVER PLASMA CUTTER Fresadora


3D-CNC ROUTER/ MACHINE ENGRAVER PLASMA CUTTER Fresadora


$5,923.00


3D-CNC ROUTER/ MACHINE ENGRAVER PLASMA CUTTER Fraiseuse


3D-CNC ROUTER/ MACHINE ENGRAVER PLASMA CUTTER Fraiseuse


$5,923.00


Plasma Cutter Torch 140 Amp 100% Stak Pak II CNC Power


Plasma Cutter Torch 140 Amp 100% Stak Pak II CNC Power


$4,995.00


3D-CNC ROUTER/ MILLING MACHINE, PLASMA CUTTER/VCARVING


3D-CNC ROUTER/ MILLING MACHINE, PLASMA CUTTER/VCARVING


$4,590.00


3D-CNC ROUTER/ MILLING MACHINE, PLASMA CUTTER/VCARVING


3D-CNC ROUTER/ MILLING MACHINE, PLASMA CUTTER/VCARVING


$4,590.00


3D-CNC ROUTER/ MILLING MACHINE, PLASMA CUTTER/VCARVING


3D-CNC ROUTER/ MILLING MACHINE, PLASMA CUTTER/VCARVING


$4,590.00


3D-CNC ROUTER/ MILLING MACHINE, PLASMA CUTTER/VCARVING


3D-CNC ROUTER/ MILLING MACHINE, PLASMA CUTTER/VCARVING


$4,590.00


3D-CNC ROUTER/ MILLING MACHINE, PLASMA CUTTER/VCARVING


3D-CNC ROUTER/ MILLING MACHINE, PLASMA CUTTER/VCARVING


$4,590.00


3D CNC ROUTER, MILLING MACHINE, Plasma Cutter ! TOP !


3D CNC ROUTER, MILLING MACHINE, Plasma Cutter ! TOP !


$3,890.00


3D CNC ROUTER, MILLING MACHINE, Plasma Cutter ! TOP !


3D CNC ROUTER, MILLING MACHINE, Plasma Cutter ! TOP !


$3,860.00


3D CNC ROUTER, MILLING MACHINE, Plasma Cutter ! TOP !


3D CNC ROUTER, MILLING MACHINE, Plasma Cutter ! TOP !


$3,860.00


3D-CNC ROUTER/ MACHINE ENGRAVER PLASMA CUTTER Fraiseuse


3D-CNC ROUTER/ MACHINE ENGRAVER PLASMA CUTTER Fraiseuse


$2,998.00


3D-CNC ROUTER/ MACHINE ENGRAVER PLASMA CUTTER Fresadora


3D-CNC ROUTER/ MACHINE ENGRAVER PLASMA CUTTER Fresadora


$2,998.00


3D-CNC ROUTER/ MACHINE ENGRAVER PLASMA CUTTER Fresadora


3D-CNC ROUTER/ MACHINE ENGRAVER PLASMA CUTTER Fresadora


$2,998.00


3D-CNC ROUTER/ MACHINE ENGRAVER PLASMA CUTTER/VCARVING


3D-CNC ROUTER/ MACHINE ENGRAVER PLASMA CUTTER/VCARVING


$2,998.00


CNC PLASMA CUTTER KIT MECAHNICS ELECTRONICS 3 AXIS XYYZ


CNC PLASMA CUTTER KIT MECAHNICS ELECTRONICS 3 AXIS XYYZ


$2,995.00


4'x8' TORCHMATE 3 CNC PLASMA CUTTER TABLE MACHINE


4′x8′ TORCHMATE 3 CNC PLASMA CUTTER TABLE MACHINE


$2,500.00


CNC PLASMA CUTTER KIT 4'x4' 2 Axis Torch Relay Control


CNC PLASMA CUTTER KIT 4′x4′ 2 Axis Torch Relay Control


$2,159.00


TORCHMATE Portable 2'x2' CNC Plasma Cutter, CNC Router


TORCHMATE Portable 2′x2′ CNC Plasma Cutter, CNC Router


$1,995.00


CNC Router Engraver Cutter Plasma Laser Machine 24


CNC Router Engraver Cutter Plasma Laser Machine 24″x24″


$1,495.00


Sparcon 1200 Plasma Cutter, CNC interface, 115A


Sparcon 1200 Plasma Cutter, CNC interface, 115A


$1,399.00


Plasma Cutter 60amp free CNC torch mount 60amp Low freq


Plasma Cutter 60amp free CNC torch mount 60amp Low freq


$795.00


CNC ART - clipart vector cutter dxf CAD CAM plasma


CNC ART – clipart vector cutter dxf CAD CAM plasma


$89.95


Can a CNC router equipped with a plasma cutter or laser cut smooth aluminum Diamond Plate?

I would how to cut some designs in aluminum diamond plate, and I was curious to know if a CNC router could do with a laser or plasma torch the job. I know a Water works well, but the price of the machine is currently not in my budget. Thank you!

Due to the high thermal conductivity of aluminum, it needs to cut a lot of laser power, so if you can not afford a water jet, I do not think you can afford either an aluminum laser cutting. However, plasma should work well. and relatively inexpensive systems are available or if your volume is low, it could cost more to send effectively to the work a water jet cutter, and not tie money in a machine, even a low-end CNC plasma cutter will likely cost several thousand dollars.

Benjamin Caras


Cnc Plasma Cutters Cutting Machines

cnc plasma cutters cutting machines

Choosing The Right Cnc Plasma Cutting System

Many plasma cutting machines advertise claims that they are well built and can last for years to come, but only some are able to hold true to such claims. Plasma cutters that are well built with quality components will be the only ones that last the test of time.

There are several factors to consider when choosing a well quality machine.

Typically speaking, most shop needs require cutting plates with a thickness of 2″ or more for days on end.  So it is important to choose an industrial quality table that can withstand constant, rigorous usage

The overall design should be fully-welded design with a large stable base that can support heavy weight.  A stable platform or base is key to the cutting process.  If the base moves or waivers during cutting you will have trouble achieving the precise cuts you require and the process will begin to consume your time. Choose a professional grade machine with a stable base.  It will help ensure accurate and precise cutting to produce professional grade products.

Next, the plasma torch and the torch height control can be critical in determining cut accuracy. You can substantially increase efficiency with a plasma cutter that uses the highest quality automatic servo controlled arc voltage system. You will achieve a faster response, shorter pre-flow times and more precise integration.

Next, the components need to be designed and machined to work together. The rack mount and linear guides must work inclusively together.  The spiral rack and pinion and linear drives must integrate smoothly, accelerating with ease and accuracy.

Your nesting application is another important consideration that will harness the full potential of a quality plasma cutter.  You need it to be easy to set up and learn, simple and to the point.  You don’t want to waste your time with complex applications that you don’t need or are to cumbersome.

Lastly, you should consider the overall expansion for future possibilities based on the features packed into the CNC machine. Does the application package include a combination of configurations and expansion features?  A flexible machine package can take you a long way is. Consider your needs, long term intentions and overall goals when choosing a CNC plasma cutting system.

The bottom line is an accurate and durable CNC plasma cutter is the sum of it is parts. Choose a high quality CNC plasma cutter capable of growing to meet your company and client’s changing needs.

Unless you are living beyond your needs, spending a little extra buying a quality machine is typically the best bet.

For more information and resources on CNC cutting systems visit www.cnccuttingmachines.com

cnc plasma cutter for metal cutting www.itopchina.com


Oxy Acetylene Welding Torch

oxy acetylene welding torch


Smiths Little Torch Oxy Acetylene Jewelers Welding Set


Smiths Little Torch Oxy Acetylene Jewelers Welding Set


$299.00


PORTABLE   Port-A-Torch Welding Outfit    Oxy Acetylene


PORTABLE Port-A-Torch Welding Outfit Oxy Acetylene


$295.00


Victor Journeyman Oxy Acetylene Welding Outfit Torch


Victor Journeyman Oxy Acetylene Welding Outfit Torch


$275.00


Heavy Duty Welding Torch Set Victor Style Oxy Acetylene


Heavy Duty Welding Torch Set Victor Style Oxy Acetylene


$259.00


Jewelers Torch Oxy Oxygen Acetylene Welding Complete


Jewelers Torch Oxy Oxygen Acetylene Welding Complete


$259.00


Welding Oxy Acetylene Oxygen Cutting Torch Set Complete


Welding Oxy Acetylene Oxygen Cutting Torch Set Complete


$229.00


PORTABLE TORCH KIT VICTOR WELDING CUTTING ACETYLENE OXY


PORTABLE TORCH KIT VICTOR WELDING CUTTING ACETYLENE OXY


$212.99


OXY ACETYLENE  GAS  WELDING CUTTING TORCH TOOL SET KIT


OXY ACETYLENE GAS WELDING CUTTING TORCH TOOL SET KIT


$149.99


OXY ACETYLENE WELDING GAS CUTTING OUTFIT TORCH SET KIT


OXY ACETYLENE WELDING GAS CUTTING OUTFIT TORCH SET KIT


$129.99


NEW PRO CUTTING TORCH KIT OXY ACETYLENE WELDING VICTOR


NEW PRO CUTTING TORCH KIT OXY ACETYLENE WELDING VICTOR


$120.90


Air Products Torch Refurbished Oxy Acetylene Welding


Air Products Torch Refurbished Oxy Acetylene Welding


$119.00


NEW OXY ACETYLENE WELDING CUTTING TORCH KIT FITS VICTOR


NEW OXY ACETYLENE WELDING CUTTING TORCH KIT FITS VICTOR


$117.00


NEW OXY ACETYLENE WELDING CUTTING TORCH KIT FITS VICTOR


NEW OXY ACETYLENE WELDING CUTTING TORCH KIT FITS VICTOR


$117.00


New Oxy Acetylene Welding Torch Cutting Kit Fits Victor


New Oxy Acetylene Welding Torch Cutting Kit Fits Victor


$109.99


17 PCS OXY ACETYLENE CUTTING / WELDING TORCH UL KIT NEW


17 PCS OXY ACETYLENE CUTTING / WELDING TORCH UL KIT NEW


$109.99


17 PCS OXY ACETYLENE CUTTING / WELDING TORCH UL KIT NEW


17 PCS OXY ACETYLENE CUTTING / WELDING TORCH UL KIT NEW


$109.99


NEW OXY ACETYLENE WELDING TORCH CUTTING KIT FOR HARRIS


NEW OXY ACETYLENE WELDING TORCH CUTTING KIT FOR HARRIS


$104.99


17 PCS OXY ACETYLENE CUTTING / WELDING TORCH VICTOR UL


17 PCS OXY ACETYLENE CUTTING / WELDING TORCH VICTOR UL


$104.99


NEW OXY ACETYLENE WELDING TORCH CUTTING KIT FITS HARRIS


NEW OXY ACETYLENE WELDING TORCH CUTTING KIT FITS HARRIS


$104.99


17 PCS OXY ACETYLENE CUTTING / WELDING TORCH UL KIT NEW


17 PCS OXY ACETYLENE CUTTING / WELDING TORCH UL KIT NEW


$104.99


17 PCS OXY ACETYLENE CUTTING / WELDING TORCH UL KIT NEW


17 PCS OXY ACETYLENE CUTTING / WELDING TORCH UL KIT NEW


$104.99


17 PCS OXY ACETYLENE CUTTING / WELDING TORCH VICTOR UL


17 PCS OXY ACETYLENE CUTTING / WELDING TORCH VICTOR UL


$104.99


17 PCS OXY ACETYLENE CUTTING / WELDING TORCH VICTOR UL


17 PCS OXY ACETYLENE CUTTING / WELDING TORCH VICTOR UL


$104.99


17 PCS OXY ACETYLENE CUTTING / WELDING TORCH VICTOR UL


17 PCS OXY ACETYLENE CUTTING / WELDING TORCH VICTOR UL


$104.99


NEW OXY ACETYLENE WELDING TORCH CUTTING KIT FOR HARRIS


NEW OXY ACETYLENE WELDING TORCH CUTTING KIT FOR HARRIS


$104.99


NEW OXY ACETYLENE WELDING TORCH CUTTING KIT HARRIS TYPE


NEW OXY ACETYLENE WELDING TORCH CUTTING KIT HARRIS TYPE


$104.99


NEW OXY ACETYLENE WELDING TORCH CUTTING KIT FOR HARRIS


NEW OXY ACETYLENE WELDING TORCH CUTTING KIT FOR HARRIS


$104.99


Complete Oxy-Acetylene Welding Cutting Torch Kit NEW !


Complete Oxy-Acetylene Welding Cutting Torch Kit NEW !


$105.36


OXY GAS ACETYLENE WELDING TORCH CUTTING KIT FOR HARRIS


OXY GAS ACETYLENE WELDING TORCH CUTTING KIT FOR HARRIS


$103.50


NEW OXY ACETYLENE WELDING CUTTING TORCH KIT FITS VICTOR


NEW OXY ACETYLENE WELDING CUTTING TORCH KIT FITS VICTOR


$99.99


NEW OXY ACETYLENE WELDING CUTTING TORCH KIT FITS VICTOR


NEW OXY ACETYLENE WELDING CUTTING TORCH KIT FITS VICTOR


$99.99


NEW OXY ACETYLENE WELDING CUTTING TORCH KIT FITS VICTOR


NEW OXY ACETYLENE WELDING CUTTING TORCH KIT FITS VICTOR


$99.99


OXY GAS ACETYLENE WELDING TORCH CUTTING KIT FOR HARRIS


OXY GAS ACETYLENE WELDING TORCH CUTTING KIT FOR HARRIS


$99.99


NEW OXY ACETYLENE WELDING CUTTING TORCH KIT FITS VICTOR


NEW OXY ACETYLENE WELDING CUTTING TORCH KIT FITS VICTOR


$99.99


NEW OXY ACETYLENE WELDING CUTTING TORCH KIT FITS VICTOR


NEW OXY ACETYLENE WELDING CUTTING TORCH KIT FITS VICTOR


$99.99


NEW OXY ACETYLENE WELDING CUTTING TORCH KIT FITS VICTOR


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Welding defect

Major causes

Hydrogen embrittlement

Main article: Hydrogen embrittlement

Residual stresses

Main article: Residual stress

The magnitude of stress that can be formed from welding can be roughly calculated using:

ET

Where E is Young’s modulus, is the coefficient of thermal expansion, and T is the temperature change. For steel this calculates out to be approximately 3.5 GPa (510,000 psi).

Types

Cracks

Defects related to fracture.

Arc strike cracking

Arc strike cracking occurs when the arc is struck but the spot is not welded. This occurs because the spot is heated above the materials upper critical temperature and then essentially quenched. This forms martensite, which is brittle, and micro-cracks. Usually the arc is struck in the weld groove so this type of crack does not occur, but if the arc is struck outside of the weld groove then it must be welded over to prevent the cracking. If this is not an option then the arc spot can be postheated, i.e., the area is heated with an oxy-acetylene torch, and then allowed to cool slowly.

Cold cracking

Residual stresses can reduce the strength of the base material, and can lead to catastrophic failure through cold cracking, as in the case of several of the Liberty ships. Cold cracking is limited to steels, and is associated with the formation of martensite as the weld cools. The cracking occurs in the heat-affected zone of the base material. To reduce the amount of distortion and residual stresses, the amount of heat input should be limited, and the welding sequence used should not be from one end directly to the other, but rather in segments.

Cold cracking only occurs when all the following preconditions are met:[citation needed]

susceptible microstructure (e.g. martensite)

hydrogen present in the microstructure (hydrogen embrittlement)

service temperature environment (normal atmospheric pressure): -100 to +100 F

high restraint

Eliminating any one of these will eliminate this condition.

Crater crack

Crater cracks occur when a crater is not filled before the arc is broken. This causes the outer edges of the crater to cool more quickly than the crater, which creates sufficient stresses to form a crack. It may form a longitudinal or transverse crack or form multiple radial cracks.

Fusion-line crack

This section requires expansion.

Hat crack

Hat cracks get their name from the shape of the cross-section of the weld, because the weld flares out at the face of the weld. The crack starts at the fusion line and extends up through the weld. They are usually caused by too much voltage or not enough speed.

Hot cracking

Hot cracking, also known as solidification cracking, can occur with all metals, and happens in the fusion zone of a weld. To diminish the probability of this type of cracking, excess material restraint should be avoided, and a proper filler material should be utilized. Other causes include too high welding current, poor joint design that does not diffuse heat, impurities (such as sulfur and phosphorus), preheating, speed is too fast, and long arcs.

Underbead crack

An underbead crack, also known as a heat-affected zone (HAZ) crack, is a crack that forms a short distance away from the fusion line; it occurs in low alloy and high alloy steel. The exact causes of this type of crack are not completely understood, but it is known that dissolved hydrogen must be present. The other factor that affects this type of crack is internal stresses resulting from: unequal contraction between the base metal and the weld metal, restraint of the base metal, stresses from the formation of martensite, and stresses from the precipitation of hydrogen out of the metal.

Longitudinal crack

Longitudinal cracks run along the length of a weld bead. There are three types: check cracks, root cracks, and full centerline cracks. Check cracks are visible from the surface and extend partially into weld. They are usually caused by high shrinkage stresses, especially on final passes, or by a hot cracking mechanism. Root cracks start at the root and extent part way into the weld. They are the most common type of longitudinal crack because of the small size of the first weld bead. If this type of crack is not addresses then it will usually propagate into subsequent weld passes, which is how full centerline cracks (a crack from the root to the surface) usually form.

Reheat cracking

Reheat cracking is a type of cracking that occurs in HSLA steels, particularly chromium, molybdenum and vanadium steels, during postheating. It is caused by the poor creep ductility of the heat affected zone. Any existing defects or notches aggravate crack formation. Things that help prevent reheat cracking include heat treating first with a low temperature soak and then with a rapid heating to high temperatures, grinding or peening the weld toes, and using a two layer welding technique to refine the HAZ grain structure.

Root and toe cracks

This section requires expansion.

Transverse crack

This section requires expansion.

Distortion

Welding methods that involve the melting of metal at the site of the joint necessarily are prone to shrinkage as the heated metal cools. Shrinkage then introduces residual stresses and distortion. Distortion can pose a major problem, since the final product is not the desired shape. To alleviate certain types of distortion the workpieces can be offset so that after welding the product is the correct shape. The following pictures describe various types of welding distortion:

Transverse shrinkage

Angular distortion

Longitudinal shrinkage

Fillet distortion

Neutral axis distortion

Gas inclusion

Gas inclusions is a wide variety of defects that includes porosity, blow holes, and pipes (or wormholes). The underlying cause for gas inclusions is the entrapment of gas within the solidified weld. Gas formation can be from any of the following causes: high sulfur content in the workpiece or electrode, excessive moisture from the electrode or workpiece, too short of an arc, or wrong welding current or polarity.

Inclusions

There are two types of inclusions: linear inclusions and isolated inclusions. Linear inclusions occur when there is slag or flux in the weld. Slag forms from the use of a flux, which is why this type of defect usually occurs in welding processes that use flux, such as shielded metal arc welding, flux-cored arc welding, and submerged arc welding, but it can also occur in gas metal arc welding. This defect usually occurs in welds that require multiple passes and there is poor overlap between the welds. The poor overlap does not allow the slag from the previous weld to melt out and rise to the top of the new weld bead. It can also occur if the previous weld left and undercut or an uneven surface profile. To prevent slag inclusions the slag should be cleaned from the weld bead between passes via grinding, wire brushing, or chipping.

Isolated inclusions occur when rust or mill scale is present on the base metal.

Lack of fusion and incomplete penetration

Lack of fusion is the poor adhesion of the weld bead to the base metal; incomplete penetration is a weld bead that does not start at the root of the weld groove. Incomplete penetration forms channels and crevices in the root of the weld which can cause serious issues in pipes because corrosive substances can settle in these areas. These types of defects occur when the welding procedures are not adhered to; possible causes include the current setting, arc length, electrode angle, and electrode manipulation.

Lamellar tearing

Lamellar tearing is a type of welding defect that occurs in rolled steel plates. It has rarely been an issue since the 1970s because steel produced since then has less sulfur.

There is a combination of causes: non-metallic inclusions, too much hydrogen in the material, and shrinkage forces perpendicular to the face of the plates. The main factor among these reasons is the non-metal inclusions, of which the sulfur is the main problem. Lamellar tearing is no longer a problem anymore because sulfur levels are typical kept below 0.005%.

Some things that are done to overcome lamellar tearing are: reducing amount of sulfur in the material or adding alloying elements that control the shape of sulfide inclusions, such as rare earth elements, zirconium, or calcium. A more drastic option is change the workpieces to castings or forgings because this type of defect does not occur in those workpieces.

Undercut

Undercutting is when the weld reduces the cross-sectional thickness of the base metal, which reduces the strength of the weld and workpieces. One reason for this type of defect is excessive current, causing the edges of the joint to melt and drain into the weld; this leaves a drain-like impression along the length of the weld. Another reason is if a poor technique is used that does not deposit enough filler metal along the edges of the weld. A third reason is using an incorrect filler metal, because it will create greater temperature gradients between the center of the weld and the edges. Other causes include too small of an electrode angle, a dampened electrode, excessive arc length, and slow speed.

References

^ Matthews, Clifford (2001), ASME engineer’s data book, ASME Press, p. 211, ISBN 9780791801550, http://books.google.com/books?id=7nIqrfROowQC&pg=PA211. 

^ Bull, Steve (2000-03-16), Magnitude of stresses generated, University of Newcastle upon Tyne, archived from the original on 2009-12-06, http://www.webcitation.org/5lpLTHRZo, retrieved 2009-12-06. 

^ Rampaul 2003, pp. 207208.

^ a b Cary & Helzer 2005, pp. 404405.

^ a b c Raj, Jayakumar & Thavasimuthu 2002, p. 128.

^ Bull, Steve (2000-03-16), Factors promoting hot cracking, University of Newcastle upon Tyne, archived from the original on 2009-12-06, http://www.webcitation.org/5lpX2E1S7, retrieved 2009-12-06. 

^ a b Raj, Jayakumar & Thavasimuthu 2002, p. 126.

^ Rampaul 2003, p. 208.

^ Bull, Steve (2000-03-16), Reheat cracking, University of Newcastle upon Tyne, archived from the original on 2009-12-06, http://www.webcitation.org/5lpXkrGfA, retrieved 2009-12-06. 

^ Bull, Steve (2000-03-16), Reheat cracking, University of Newcastle upon Tyne, archived from the original on 2009-12-06, http://www.webcitation.org/5lpYdb66E, retrieved 2009-12-06. 

^ Weman 2003, pp. 78.

^ Bull, Steve (2000-03-16), Welding Faults and Defects, University of Newcastle upon Tyne, archived from the original on 2009-12-06, http://www.webcitation.org/5lpDLc6Iw, retrieved 2009-12-06. 

^ Defects/imperfections in welds – slag inclusions, archived from the original on 2009-12-05, http://www.webcitation.org/5lp4O9zyW, retrieved 2009-12-05. 

^ Bull, Steve (2000-03-16), Welding Faults and Defects, University of Newcastle upon Tyne, archived from the original on 2009-12-05, http://www.webcitation.org/5lnmtLCCy. 

^ Rampaul 2003, p. 216.

^ a b Bull, Steve (2000-03-16), Welding Faults and Defects, University of Newcastle upon Tyne, archived from the original on 2009-12-03, http://www.webcitation.org/5ll21lW3L. 

^ a b Still, J. R., Understanding Hydrogen Failures, http://www.aws.org/wj/jan04/still_feature.html, retrieved 2009-12-03. 

^ Ginzburg, Vladimir B.; Ballas, Robert (2000), Flat rolling fundamentals, CRC Press, p. 142, ISBN 9780824788940, http://books.google.com/books?id=NeKG76F4KWUC&pg=PA141. 

^ Rampaul 2003, pp. 211212.

Bibliography

Cary, Howard B.; Helzer, Scott C. (2005), Modern Welding Technology, Upper Saddle River, New Jersey: Pearson Education, ISBN 0-13-113029-3. 

Raj, Baldev; Jayakumar, T.; Thavasimuthu, M. (2002), Practical non-destructive testing (2nd ed.), Woodhead Publishing, ISBN 9781855736009, http://books.google.com/books?id=qXcCKsL2IMUC. 

Rampaul, Hoobasar (2003), Pipe welding procedures (2nd ed.), Industrial Press, ISBN 9780831131418, http://books.google.com/books?id=cie00sSLFqoC. 

Weman, Klas (2003), Welding processes handbook, New York, NY: CRC Press, ISBN 0-8493-1773-8. 

External links

Understanding Hydrogen Failures

Categories: WeldingHidden categories: All articles with unsourced statements | Articles with unsourced statements from December 2009 | Articles to be expanded from December 2009 | All articles to be expanded

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One of the best tools for cutting metal is a plasma cutter. It is effective and convenient to use, and thanks to the latest technology being applied in the area, it is now possible to cut metal with almost laser precision.

A plasma cutter works differently than a conventional welding torch. Rather than using a flame produced from a burning gas in the style of oxy acetylene welding, a plasma cutter uses a jet of inert gas such as compressed air, and then applies a very high voltage charge. The electric charge arcs through the jet of air, and ionizes the gas. The ionized gas reaches extremely high temperature, and becomes what is called plasma.

This highly charged and hot temperature jet of plasma is able to melt through metal at the point of contact without having a massive impact on the surrounding material. This makes a plasma cutter a very precise way of cutting metal.

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By spending a little more, it is possible to get a more powerful and flexible tool. For less than $1350, you can buy a Lincoln Electric Welders Century 25 Amp Plasma Cutter. This tool is designed for effective auto body repair jobs, and provides a fully earthed cutting arc that removes the high frequency harmonics that are able to damage the complex electronics in a car.

The century 25 amp plasma cutter has its own built in compressor, which has an adjustable regulator to control the size of the actual plasma. This means that you can vary the intensity of the cutting edge of the tool, and deal with metals of different thicknesses up to 3/16″ of milled steel, at an acceptable cutting rate.

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Learning to use the plasma cutter


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Introduction to Plasma Cutters

Plasma cutters can cut steel and other metals of different thicknesses using a plasma torch. Plasma can also be used for plasma arc welding and other applications.

Plasma cutters are available in various shapes and sizes. All plasma cutters function on the same principle and are constructed around roughly the same design. Plasma cutters send pressurized gas, such as nitrogen, argon, or oxygen through a small channel. In the center of this channel, you’ll find a negatively charged electrode.

Plasma cutters can cut different shapes in metals properly. It is a very simple and economic technique. With the help of these cutters, the cutting work can be done accurately, in full speed and cut any type of metal in any shape. Due to low level skill, plasma cutters are threat to conventional metalworking tools. Plasma causes the energy to break apart the gas molecules and the atoms begin to split. Generally atoms have protons and neutrons in the nucleus, surrounded with electrons. But in case of plasma cutters, electrons separate from the nucleus. Once the energy of heat releases the electrons from the atom, the electrons begin to move around quickly. If you notice most of the electrons are negatively charged and leave behind positively charged nuclei, known as ions. Electrons crash with other electrons and ions, which releases vast amount of energy, creating plasma and unbelievable cutting power.

Plasma cutters are widely used in auto shops as well as by car manufacturers to customize and create chassis and frames. Even construction companies use plasma cutters in large-scale projects to cut and fabricate huge beams or metal-sheet goods. Locksmiths use plasma cutters to bore into safes and vaults when customers have been locked out.

One major benefit of plasma cutter is that the surface of the metal outside of the cutting area remains relatively cool; this prevents the warping and paint damage that can occur with other flame cutters. A thin heat affected zone also allows the use of templates for precise curved line cutting. Plasma cutters do well as gougers and can pierce metal quickly and accurately.

Plasma cutters are also used in CNC (computer numerically controlled) machinery. The idea behind CNC tables is to allow a computer to control the torch head making clean sharp cuts. Nowadays, CNC plasma equipment can cut thick material, which provides opportunity for complex welding seams on CNC welding equipment that is not possible otherwise. For cutting thinner material, plasma cutter is replaced by laser cutting, due to superior hole-cutting abilities. CNC plasma cutters are also used in HVAC industry. In the present scenario, there is more development in CNC plasma cutting Machinery. In the past, cutting machine was horizontal in shape, but due to improvement in technology, vertical CNC plasma cutting machines are available.

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What is the best way for current limiting?

Hello everyone. I am removing the AC from my house (which my high-frequency DC plasma cutter), so I'm worried about a sudden increase in current and the consequences. I like the electronics as a hobby and I am not a professional, but I can assure you all, I'm the right safety precautions. Someone suggested an isolation transformer used and the other has a microwave transformer inductance, or the same triac / relay setup as the microwave. I am on a budget for such a Variac is no question now. Any suggestions?

I would strongly recommend an isolating transformer. In addition to limiting the inductor inrush current, the electrical isolation by the transmitter or you can save from a nasty shock worse. Also Variacs (auto-transformers, which do not provide insulation), can make sense to price was from an electrical storage surplus on a lot. There are also Fero-resonant transformers that provide isolation and a degree of regulation, but that is more than you need or want to spend.

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$4,590.00


3D-CNC ROUTER/ MILLING MACHINE, PLASMA CUTTER/VCARVING


3D-CNC ROUTER/ MILLING MACHINE, PLASMA CUTTER/VCARVING


$4,590.00


3D-CNC ROUTER/ MILLING MACHINE, PLASMA CUTTER/VCARVING


3D-CNC ROUTER/ MILLING MACHINE, PLASMA CUTTER/VCARVING


$4,590.00


3D-CNC ROUTER/ MILLING MACHINE, PLASMA CUTTER/VCARVING


3D-CNC ROUTER/ MILLING MACHINE, PLASMA CUTTER/VCARVING


$4,590.00


3D-CNC ROUTER/ MILLING MACHINE, PLASMA CUTTER/VCARVING


3D-CNC ROUTER/ MILLING MACHINE, PLASMA CUTTER/VCARVING


$4,590.00


3D CNC ROUTER, MILLING MACHINE, Plasma Cutter ! TOP !


3D CNC ROUTER, MILLING MACHINE, Plasma Cutter ! TOP !


$3,890.00


3D CNC ROUTER, MILLING MACHINE, Plasma Cutter ! TOP !


3D CNC ROUTER, MILLING MACHINE, Plasma Cutter ! TOP !


$3,860.00


3D CNC ROUTER, MILLING MACHINE, Plasma Cutter ! TOP !


3D CNC ROUTER, MILLING MACHINE, Plasma Cutter ! TOP !


$3,860.00


3D-CNC ROUTER/ MACHINE ENGRAVER PLASMA CUTTER Fraiseuse


3D-CNC ROUTER/ MACHINE ENGRAVER PLASMA CUTTER Fraiseuse


$2,998.00


3D-CNC ROUTER/ MACHINE ENGRAVER PLASMA CUTTER Fresadora


3D-CNC ROUTER/ MACHINE ENGRAVER PLASMA CUTTER Fresadora


$2,998.00


3D-CNC ROUTER/ MACHINE ENGRAVER PLASMA CUTTER Fresadora


3D-CNC ROUTER/ MACHINE ENGRAVER PLASMA CUTTER Fresadora


$2,998.00


3D-CNC ROUTER/ MACHINE ENGRAVER PLASMA CUTTER/VCARVING


3D-CNC ROUTER/ MACHINE ENGRAVER PLASMA CUTTER/VCARVING


$2,998.00


CNC PLASMA CUTTER KIT MECAHNICS ELECTRONICS 3 AXIS XYYZ


CNC PLASMA CUTTER KIT MECAHNICS ELECTRONICS 3 AXIS XYYZ


$2,995.00


4'x8' TORCHMATE 3 CNC PLASMA CUTTER TABLE MACHINE


4′x8′ TORCHMATE 3 CNC PLASMA CUTTER TABLE MACHINE


$2,500.00


CNC PLASMA CUTTER KIT 4'x4' 2 Axis Torch Relay Control


CNC PLASMA CUTTER KIT 4′x4′ 2 Axis Torch Relay Control


$2,159.00


TORCHMATE Portable 2'x2' CNC Plasma Cutter, CNC Router


TORCHMATE Portable 2′x2′ CNC Plasma Cutter, CNC Router


$1,995.00


CNC Router Engraver Cutter Plasma Laser Machine 24


CNC Router Engraver Cutter Plasma Laser Machine 24″x24″


$1,495.00


Sparcon 1200 Plasma Cutter, CNC interface, 115A


Sparcon 1200 Plasma Cutter, CNC interface, 115A


$1,399.00


Plasma Cutter 60amp free CNC torch mount 60amp Low freq


Plasma Cutter 60amp free CNC torch mount 60amp Low freq


$795.00


CNC ART - clipart vector cutter dxf CAD CAM plasma


CNC ART – clipart vector cutter dxf CAD CAM plasma


$89.95


How can I seal a metal inlay in wood table top?

I have a 39 inch round piece of metal that I have a picture in the cutting on a CNC plasma cutter. I want this deposit in a cedar table and I do not know what is with poetry. I thought some type of epoxy, suggestions?

This is commonly done with epoxy flowing. Http: / / www.epoxyproducts.com / bartop.html

CNC PLASMA CUTTING TABLE with THC